Automated Carton/Tote Verification and Kick Out Systems


With increased acceptance of ecommerce among the consumers, there has been an increase in demand and the variety of size and shape of the shipments. This poses a lot of challenges like shipment being packed in the wrong package size, wrongfully processing of an already cancelled order, shipment details mismatch with the product being shipped and many more, leading to increased dependency on manual inspections to avoid sales returns and associated costs. Falcon Autotech offers a range of Shipment Verification Solutions that integrate seamlessly at pre dispatch stage and can help organizations overcome the above challenges.

Process Flow

Falcon Autotech’s Automated Shipment Verification and Kickout System is designed for higher accuracy and reliability. The barcodes on the shipments fed to the system are scanned automatically when it passes through the scanning tunnel. After capturing the barcode data, an online dimension and weighing system measures and stores the dimension and weight of the shipment. The captured data is compared with the master data which is present in the WMS. In case the barcode, dimension and weight match the data, the shipment is passed otherwise it gets rejected automatically through the kickout rejection system.


Enhanced working environment, which eliminates tedious manual work.

Considerable reduction in the manpower count.

Streamlined material flow eliminating manual intervention and associated issues like pilferages and improper handling.

Proper utilization of the space as space chokes are eliminated.

Proper inventory management.

Shelf life of the goods is clearly identified for “Sell by date”.

Accurate put away leading to Inventory being available at the desired location during the picking process, resulting in the timely and more efficient fulfilment of customer orders.