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Cross Belt Sorter (Loop)

Overview

Falcon Autotech’s Loop Cross Belt Sorter constitutes of modular sections offering high flexibility and scalability. It supports high number of end destinations and can achieve upto 2 times of the design throughput.

Key Technical Specifications

Property Loop Single Belt Regular Loop Dual Belt Regular Heavy Duty Cross Belt XL Cross Belt Sorter
Min Product Size Sortable (mm) 100x100x5 100x100x5 100x100x5 100x100x5
Max product Size Sortable (mm) 450x600x500 1000x600x500 1000x600x500 1100x1000x800
Throughput (Sorts/Hour) 12000 - 24000 12000 - 24000 12000 12000
Max Product Weight Sortable (kg) 10kg 10kg/Carrier 50kg 60kg

KEY

ADVANTAGES

Scalable and modular design

Fastest sortation system available

Gentle product sorting for boxes and pouches

Narrow sorting chutes

Highly redundant design

Completely non-touch carrier actuation

Core Modules

Falcon Autotech offers multiple parcel induct options depending upon the client requirements.

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AUTOMATED PARCEL FEEDERS

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SEMI-AUTOMATED FEEDER

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MANUAL FEEDING

Additional Modules

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Launch Pad

Operators can drop the bulk parcels on the loading conveyor that slowly pushes the parcels on the orientation conveyor.
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Volume Distribution Systems

A system designed with single infeed point to distribute the bulk volume equally ensuring ample availability of parcels at inducts and increase in operator productivity.
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Pre-Sortation System

A unique strategy used to achieve 2x of the designed sorter capacity by segregating the shipments for their respective induct zones mapped to specific end destinations.
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DWS System

Falcon Autotech uses most reliable dimensioning and weighing technologies from top global suppliers such as SICK, Mettler Toledo, OCS, etc. Capable of providing dimensioning accuracy of +-5 mm and weighing accuracy of +-50 g, at high speeds.

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Infeed and Outfeed Conveyors

Wide variety of powered roller and belt conveyors for moving the shipments to and fro from the docks for complete automation experience.

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Take Away Conveyors

Conveyors designed near the end chutes to carry the sorted shipment bags/crates/totes out from the sorting area and freeing the operators to continue their tasks.

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SOFTWARE SUITE

Falcon’s Proprietary SortIT Software is a part of Falcon’s Automation Control Suite (FACtS) that serves as processing engine for communication with the hardware nodes and data exchange with backend ERP/WMS Systems. FACtS offers a carefully curated dashboard customized for each customer and is designed to support all common integration technologies ranging from Web Services, APIs, FTP, ODBC, XML Payloads, and many more.

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USPs OF SOFTWARE

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DASHBOARD

Web based dashboard module for remote access to sorter and check live status of operations.

 
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MIS AND REPORTING

Eagle’s eye view on your operations with custom Reports right on your browser, mobile or tablet. Slice into data to the granularity you want.

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USER PRODUCTIVITY ANALYSIS

Manage your workforce better by knowing the star performers based on productivity.

 
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DATA INTEGRATION

Secure and easy to setup communication lines with Host IT systems such as WMS and ERP.

 
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SEARCH SHIPMENTS

To search details of a specific carton/shipment processed on WCS.

 
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EVENT ALERTS

Define custom SMS/Email alerts on specific events to minimize downtime and increase worker and resource utilization.

 

ADD-ON MODULES

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Automation Management Systems

Web based dashboard module for remote access to sorter and check live status of operations

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Real Time Video Coding

No-read barcodes have always been a pain in sorter applications globally, With Falcon’s RTVC feature, we can now easily decode such challenging parcels in real time while sitting remotely.

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Deep Learning Image Classification

DLIC is advance deep learning algorithms, It can identify objects such as packets on carrier and classify them in different categories

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Image Processing Module

Secure and easy to setup Communication lines with Host IT systems such as WMS and ERP.

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Alert Management System

FAMS facilitates on-site technicians/operators with an android application maintenance task to perform, troubleshooting guides, etc.